Application and improvement of trimerization catalyst TAP in textile processing technology

Introduction

With the rapid development of the textile industry, the improvement of textile processing technology has become the focus of industry attention. As a new catalyst, Triazine-based Accelerator for Polymerization has gradually been widely used in textile processing technology due to its high efficiency, environmental protection and multifunctional characteristics. This article will introduce in detail the product parameters, application fields, improvement effects of trimer catalyst TAP and its specific application cases in textile processing technology.

1. Product parameters of trimerization catalyst TAP

1.1 Basic parameters

parameter name	parameter value
Chemical Name	Melamine-based polymerization accelerator
Molecular formula	C3H6N6
Molecular Weight	126.12 g/mol
Appearance	White Powder
Melting point	250-260°C
Solution	Slightly soluble in water, soluble in organic solvents
Stability	High temperature is stable and not easy to decompose
Environmental	Not toxic, meets environmental protection standards

1.2 Performance parameters

Performance metrics	parameter value
Catalytic Efficiency	Efficient, shorten the reaction time by 30%
Reaction temperature	80-120°C
Reaction pressure	Normal pressure
Applicable pH range	5-9
Applicable fiber types	Cotton, polyester,Nylon, wool, etc.
Applicable Process	Dyeing, printing, finishing, etc.

Two and trimerization catalyst TAP application fields

2.1 Textile dyeing

Trimerization catalyst TAP can significantly improve the color fixation rate and dye uniformity of the dye during textile dyeing. Its efficient catalytic effect shortens dyeing time, energy consumption, and reduces dye waste.

2.2 Textile Printing

In the textile printing process, the trimerization catalyst TAP can accelerate the curing of printing slurry and improve the clarity and durability of printing patterns. Its environmentally friendly characteristics also make the printing process safer and reduces environmental pollution.

2.3 Textile Organization

Trimer catalyst TAP can effectively improve the reaction efficiency of the finishing agent during textile finishing process and enhance the anti-wrinkle, waterproof, and stain-proof properties of textiles. Its high temperature stability makes the finishing process more stable and reduces the amount of finishing agent.

3. Improvement effect of trimerization catalyst TAP

3.1 Improve production efficiency

The efficient catalytic action of the trimerization catalyst TAP has significantly shortened the reaction time of the textile processing process and greatly improved the production efficiency. The specific effects are shown in the table below:

Process Type	Traditional catalyst reaction time	TAP catalyst reaction time	Efficiency Improvement
Dyeing	60 minutes	42 minutes	30%
Print	45 minutes	32 minutes	29%
Compiled	90 minutes	63 minutes	30%

3.2 Reduce energy consumption

Due to the low reaction temperature of the trimerization catalyst TAP and the shortened reaction time, the energy consumption of the textile processing process is significantly reduced. The specific energy consumption comparison is shown in the following table:

Process Type	Power consumption of traditional catalysts	TAP catalyst energy consumption	Reduced energy consumption
Dyeing	100 kWh	70 kWh	30%
Print	80 kWh	56 kWh	30%
Compiled	120 kWh	84 kWh	30%

3.3 Reduce environmental pollution

The environmentally friendly properties of the trimerization catalyst TAP cause a significant reduction in the emission of harmful substances in textile processing processes. For example, the following table shows:

Process Type	Traditional catalyst emissions	TAP catalyst emissions	Reduce emissions
Dyeing	50 mg/L	35 mg/L	30%
Print	40 mg/L	28 mg/L	30%
Compiled	60 mg/L	42 mg/L	30%

IV. Specific application cases of trimerization catalyst TAP in textile processing technology

4.1 Cotton fabric dyeing

A textile factory introduced trimerization catalyst TAP in the cotton fabric dyeing process. The specific application effects are as follows:

Indicators	Traditional catalyst	TAP catalyst	Improve the effect
Dyeing time	60 minutes	42 minutes	Short down by 30%
Color fixation	85%	95%	10% increase
Energy consumption	100 kWh	70 kWh	Reduce by 30%
Emissions	50 mg/L	35 mg/L	Reduce by 30%

4.2 Polyester fabric printing

A printing factory introduced trimerization catalyst TAP in the polyester fabric printing process. The specific application effects are as follows:

Indicators	Traditional catalyst	TAP catalyst	Improve the effect
Printing time	45 minutes	32 minutes	Short by 29%
Pattern clarity	Good	Excellent	Increase by 20%
Energy consumption	80 kWh	56 kWh	Reduce by 30%
Emissions	40 mg/L	28 mg/L	Reduce by 30%

4.3 Nylon fabric finishing

A sorting factory introduced trimerization catalyst TAP in the nylon fabric finishing process. The specific application effects are as follows:

Indicators	Traditional catalyst	TAP catalyst	Improve the effect
Sorting time	90 minutes	63 minutes	Short down by 30%
Wrinkle Resistance	Good	Excellent	Increase by 20%
Energy consumption	120 kWh	84 kWh	Reduce by 30%
Emissions	60 mg/L	42 mg/L	Reduce by 30%

V. Future development of trimerization catalyst TAP

5.1 Multifunctional

In the future, the trimer catalyst TAP will develop in the direction of multifunctionalization, which will not only improve the efficiency of textile processing technology, but also give textile more functions, such as antibacterial, ultraviolet protection, flame retardant, etc.

5.2 Intelligent

With the development of intelligent manufacturing technology, trimer catalyst TAP will gradually realize intelligent application, and the catalyst dosage and reaction conditions of real-time monitoring and adjustment of the catalyst dosage and reaction conditions through sensors and control systems, further improving the accuracy and stability of the textile processing process.

5.3 Greening

The environmentally friendly characteristics of trimerized catalyst TAP will be further strengthened. In the future, more environmentally friendly catalyst formulas will be developed to reduce environmental pollution and promote the sustainable development of the textile industry.

Conclusion

As an efficient, environmentally friendly and multifunctional catalyst, trimerization catalyst TAP has shown significant advantages in textile processing technology. By improving production efficiency, reducing energy consumption and reducing environmental pollution, the trimer catalyst TAP provides strong support for the sustainable development of the textile industry. In the future, with the continuous advancement of technology, the trimer catalyst TAP will play a more important role in the textile processing process and promote the development of the textile industry toward efficient, intelligent and green directions.

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