Toluene diisocyanate manufacturer News Analysis of the application and advantages of DMCHA (N,N-dimethylcyclohexylamine) in environmentally friendly polyurethane foam

Analysis of the application and advantages of DMCHA (N,N-dimethylcyclohexylamine) in environmentally friendly polyurethane foam

Analysis of the application and advantages of DMCHA (N,N-dimethylcyclohexylamine) in environmentally friendly polyurethane foam

Analysis of the application and advantages of DMCHA (N,N-dimethylcyclohexylamine) in environmentally friendly polyurethane foam

Catalog

  1. Introduction
  2. The basic properties of DMCHA
  3. Overview of environmentally friendly polyurethane foam
  4. The application of DMCHA in environmentally friendly polyurethane foam
  5. Analysis of the advantages of DMCHA in environmentally friendly polyurethane foam
  6. Product parameters and performance comparison
  7. Conclusion

1. Introduction

With the increasing global environmental awareness, environmentally friendly materials are being used in various fields more and more widely. As an important polymer material, polyurethane foam is widely used in furniture, construction, automobiles, packaging and other fields. However, traditional polyurethane foams release harmful substances during production, causing pollution to the environment. Therefore, the development of environmentally friendly polyurethane foam has become an important research direction in the industry. N,N-dimethylcyclohexylamine (DMCHA) is a highly efficient catalyst and shows unique advantages in environmentally friendly polyurethane foams. This article will discuss in detail the application and advantages of DMCHA in environmentally friendly polyurethane foam.

2. Basic properties of DMCHA

2.1 Chemical structure

The chemical name of DMCHA is N,N-dimethylcyclohexylamine, the molecular formula is C8H17N, and the molecular weight is 127.23 g/mol. Its chemical structure is as follows:

 CH3
       |
  N-CH2-CH2-CH2-CH2-CH2-CH2-CH2-CH2
       |
      CH3

2.2 Physical Properties

DMCHA is a colorless to light yellow liquid with a unique amine odor. Its main physical properties are shown in the following table:

Properties value
Boiling point 160-162°C
Density 0.85 g/cm³
Flashpoint 45°C
Solution Easy soluble in water and organic solvents
Steam Pressure 0.5 mmHg at 20°C

2.3 Chemical Properties

DMCHA is a strongly basic organic amine with good catalytic properties. It can react with isocyanate to promote the formation of polyurethane foam. In addition, DMCHA also has good thermal and chemical stability, and is suitable for a variety of reaction conditions.

3. Overview of environmentally friendly polyurethane foam

3.1 Basic concepts of polyurethane foam

Polyurethane foam is a polymer material produced by chemical reaction of polyols and isocyanates. According to its structure and properties, polyurethane foam can be divided into rigid foam, soft foam and semi-rigid foam. Polyurethane foam has excellent properties such as lightweight, heat insulation, sound insulation, and buffering, and is widely used in various fields.

3.2 Definition of environmentally friendly polyurethane foam

Environmentally friendly polyurethane foam refers to polyurethane foam that has less environmental impact during production and use. Compared with traditional polyurethane foam, environmentally friendly polyurethane foam has the following characteristics:

  • Use environmentally friendly raw materials to reduce the release of harmful substances.
  • Reduce energy consumption and waste emissions during production.
  • The product has good durability and recyclability during use.

3.3 Application fields of environmentally friendly polyurethane foam

Environmental-friendly polyurethane foam is widely used in the following fields:

  • Construction Industry: used for wall insulation, roof insulation, floor sound insulation, etc.
  • Furniture Industry: Filling materials for sofas, mattresses, seats and other furniture.
  • Auto industry: used in car seats, instrument panels, door linings, etc.
  • Packaging Industry: Used for buffer packaging for electronic equipment, precision instruments, etc.

4. Application of DMCHA in environmentally friendly polyurethane foam

4.1 The mechanism of action of DMCHA as a catalyst

DMCHA mainly plays a catalyst in the synthesis of polyurethane foam. Its mechanism of action is as follows:

  1. Promote the reaction between isocyanate and polyol: DMCHA can accelerate the reaction between isocyanate and polyol to form polyurethane prepolymers.
  2. Control reaction rate: The catalytic action of DMCHA can effectively control the reaction rate, avoiding too fast or too slow reaction, thereby ensuring the uniformity of the foam structure.
  3. Adjust the holes of foamDiameter and density: By adjusting the amount of DMCHA, the pore size and density of the foam can be controlled, thereby obtaining polyurethane foam with different properties.

4.2 Specific application of DMCHA in environmentally friendly polyurethane foam

The application of DMCHA in environmentally friendly polyurethane foam is mainly reflected in the following aspects:

  1. Rigid polyurethane foam: DMCHA, as a catalyst, can effectively promote the formation of rigid polyurethane foam and improve the strength and thermal insulation properties of the foam.
  2. Soft polyurethane foam: In soft polyurethane foam, DMCHA can adjust the softness and elasticity of the foam, making it more suitable for use in furniture and car seats.
  3. Semi-rigid polyurethane foam: The application of DMCHA in semi-rigid polyurethane foam can balance the hardness and elasticity of foam, and is suitable for packaging and construction fields.

4.3 Comparison of DMCHA with other catalysts

Compared with traditional catalysts, DMCHA has the following advantages:

  • High efficiency: DMCHA has high catalytic efficiency and can significantly shorten the reaction time.
  • Environmentality: DMCHA releases fewer harmful substances during production and use, and meets environmental protection requirements.
  • Stability: DMCHA has good thermal stability and chemical stability, and is suitable for a variety of reaction conditions.

5. Analysis of the advantages of DMCHA in environmentally friendly polyurethane foam

5.1 Environmental performance

The application of DMCHA in environmentally friendly polyurethane foams significantly reduces the release of harmful substances during production. Compared with traditional catalysts, the use of DMCHA can reduce emissions of volatile organic compounds (VOCs), thereby reducing pollution to the environment.

5.2 Catalytic efficiency

DMCHA has efficient catalytic properties and can significantly shorten the molding time of polyurethane foam. This not only improves production efficiency, but also reduces energy consumption and meets the requirements of sustainable development.

5.3 Foam performance

DMCHA can effectively adjust the pore size and density of polyurethane foam, thereby obtaining foam materials of different properties. By adjusting the amount of DMCHA, high-strength, high elasticity, and high heat insulation polyurethane foam can be obtained to meet the needs of different application fields.

5.4 Economy

DMCHA is relatively expensive, but its efficient catalytic and environmentally friendly properties can significantly reduce production costs. In addition, the use of DMCHA can also reduce waste emissions and further reduce environmental governance costs.

6. Product parameters and performance comparison

6.1 Product parameters of DMCHA

The following are the main product parameters of DMCHA:

parameters value
Appearance Colorless to light yellow liquid
Purity ≥99%
Boiling point 160-162°C
Density 0.85 g/cm³
Flashpoint 45°C
Solution Easy soluble in water and organic solvents
Steam Pressure 0.5 mmHg at 20°C

6.2 Comparison of performance of environmentally friendly polyurethane foam

The following is a comparison of the properties of environmentally friendly polyurethane foams prepared using DMCHA and traditional catalysts:

Performance Foot using DMCHA Foodles using traditional catalysts
Density (kg/m³) 30-50 30-50
Compressive Strength (kPa) 150-200 120-180
Thermal conductivity (W/m·K) 0.020-0.025 0.025-0.030
Elastic recovery rate (%) 90-95 85-90
VOC emissions (mg/m³) <50 100-150

6.3 Performance requirements for different application fields

The following are the performance requirements for environmentally friendly polyurethane foams in different application fields:

Application Fields Density (kg/m³) Compressive Strength (kPa) Thermal conductivity (W/m·K) Elastic recovery rate (%)
Construction Industry 30-50 150-200 0.020-0.025 90-95
Furniture Industry 20-40 100-150 0.025-0.030 85-90
Auto Industry 40-60 200-250 0.020-0.025 90-95
Packaging Industry 50-70 250-300 0.025-0.030 85-90

7. Conclusion

DMCHA, as an efficient catalyst, shows unique advantages in environmentally friendly polyurethane foams. Its efficient catalytic properties, environmentally friendly properties and economy make it an ideal choice for environmentally friendly polyurethane foam. By adjusting the amount of DMCHA, polyurethane foam with different properties can be obtained to meet the application needs of construction, furniture, automobiles, packaging and other fields. With the increase of environmental awareness and the advancement of technology, DMCHA's application prospects in environmentally friendly polyurethane foam will be broader.


Extended reading:https://www.cyclohexylamine.net/reaction-delay-catalyst-polycat-sa-102-delay-catalyst-polycat-sa-102/

Extended reading:https://www.bdmaee.net/polyurethane-rigid-foam-catalyst-cas-15875-13-5-catalyst-pc41/

Extended reading:https://www.cyclohexylamine.net/zinc-neodecanoatecas-27253-29-8/

Extended reading:https://www.newtopchem.com/archives/40283

Extended reading:https://www.newtopchem.com/archives/44668

Extended reading:https://www.cyclohexylamine.net/tetrachloroethylene-perchloroethylene-cas127-18-4/

Extended reading:https://www.newtopchem.com/archives/44583

Extended reading:https://www.bdmaee.net/cas-25168-21-2/

Extended reading:<a href="https://www.newtopchem.com/archives/182

Extended reading:<a href="https://www.newtopchem.com/archives/182

Extended reading:<a href="https://www.newtopchem.com/archives/182

Extended reading:https://www.bdmaee.net/delayed-catalyst-smp/
This article is from the Internet, does not represent the position of Toluene diisocyanate reproduced please specify the source.https://www.chemicalchem.com/archives/37811

author:

Previous article
Next article
Contact Us

Contact us

+86 - 152 2121 6908

Online consultation: QQ交谈

E-mail: sales@newtopchem.com

Working hours: Monday to Friday, 9:00-17:30, closed on holidays
Follow wechat
Scan wechat and follow us

Scan wechat and follow us

Home
E-mail
Products
Search